Mercedes W124 Models and Neglected Maintenance

Mercedes W124 Models and Neglected Maintenance

Unlock the secrets to keeping your Mercedes-Benz W124 running smoothly on North American roads. You'll learn to identify distinct US and Canadian models and master their unique maintenance schedules, with a special focus on those critical, often-forgotten tasks.  Don’t let your Mercedes W124 become a bench-warmer!

Mercedes W124 Model Overview (Canada & USA)


A Model for Everyone

The Mercedes-Benz W124 is often hailed as the last of the “over-engineered” cars from the brand. From the mid-1980s to the mid-1990s, it offered a range of models that shared a core identity of durability and quality, but catered to very different needs. The platform was remarkably versatile.

"There have been few automotive ranges quite like Mercedes-Benz’s W124-generation E-Class."

It came in several distinct shapes, each with its own character. The sedan was the practical, everyday workhorse. The coupe offered a sleeker, pillarless design for a sportier feel. The wagon, or estate, provided immense cargo space, while the convertible was the luxurious, open-air cruiser. This variety meant there was a W124 for nearly any purpose.

Decoding the Badges

Understanding the names on the trunk lid is key to knowing what’s under the hood. The system is logical. The numbers, like 300 or 260, typically refer to the engine's displacement in liters, divided by 10. For example, a "300" model has a 3.0-liter engine.

The letters tell you about the body style and fuel type:

  • E: Einspritzung (injection). This signifies a gasoline engine.
  • D: Diesel engine.
  • TE: Touring und Einspritzung. A gasoline wagon.
  • TD: Touring und Diesel. A diesel wagon.
  • CE: Coupe with a gasoline engine.

So, a 300E is a gasoline sedan with a 3.0L engine. A 300TD is a diesel wagon with a 3.0L engine.

In 1993, Mercedes updated the naming convention. The letter moved to the front, creating the E-Class designation we know today. A 300E became the E 320 (as it also received a new 3.2L engine), and a 300D became the E 300 Diesel.

The Heart of the Matter

The W124 was offered with a wide array of engines in North America. They ranged from economical diesels to powerful V8s, all known for their longevity.

Gasoline Engines The gasoline lineup included several legendary inline-six engines. The M103 was a single-overhead-cam engine known for its smoothness, found in cars like the 300E. This was later replaced by the more advanced M104, which featured dual overhead cams and produced more power.

Diesel Engines For diesel fans, Mercedes offered a family of engines famous for their reliability. The OM602 (five-cylinder) and OM603 (six-cylinder) were common choices, prized for their ability to run for hundreds of thousands of miles with proper care.

Engine Family Type Common Models (North America)
M103 Inline-6 Gas 260E, 300E, 300TE, 300CE
M104 Inline-6 Gas 300E-24, 320E, E320
OM602 Inline-5 Diesel 250D, E250 Diesel
OM603 Inline-6 Diesel 300D, 300TD, E300 Diesel


This table shows the most common variants, but other engines like the four-cylinder M102 and OM601 were available, though less frequent in the US and Canadian markets.

The Wolf in Sheep's Clothing

The ultimate W124 was the 500E, later renamed the E500. This wasn't just a sedan with a big engine; it was a complete re-engineering of the platform, done in collaboration with a surprising partner: Porsche.

Because the muscular V8 engine (the M119 from the SL roadster) and flared fenders made the 500E too wide for the standard Mercedes assembly line, Porsche was hired to help. Each 500E was hand-built, shuttling back and forth between the Mercedes and Porsche plants in Zuffenhausen for different stages of assembly. The process was complex and took over two weeks per car.

The Benz name has long been associated with powerful and well-built engines.

The result was a discreet super-sedan. It looked like a regular W124 at a glance, but its wider stance, lower ride height, and potent 5.0-liter V8 engine made it a true performance car. It combined the bank-vault solidity of a Mercedes with the engineering prowess of Porsche, creating a legend that is highly sought after today.

Common Issues (Mechanical and Corrosion)

Like many cars from its era, the W124 can be susceptible to rust, especially in regions that use road salt in the winter. While Mercedes-Benz applied good rust protection from the factory, decades of use can wear it down. Certain spots are more vulnerable than others.

Keep a close eye on the front wheel arches, particularly behind the plastic cladding where moisture and dirt can get trapped. The jacking points, located on the sills just behind the front wheels and in front of the rear ones, are also common trouble spots. The rubber plugs can perish, allowing water to enter the chassis. Finally, inspect the front and rear spring perches—the platforms where the coil springs sit. These can corrode and trap moisture around the coil pad (coil shim spacer)

Early and consistent rust prevention is far easier than later repairs. Regular washing, especially the undercarriage, can make a huge difference.

Under the Hood

Beyond the bodywork, the W124 has a few well-documented mechanical and electrical quirks. One of the most notorious is the wiring harness on models from 1992 to 1996. In an early attempt at environmental friendliness, the insulation used was biodegradable. Unfortunately, it degrades a little too well, especially under the heat of the engine bay. The insulation becomes brittle, cracks, and flakes off, leaving wires exposed. This can cause all sorts of electrical gremlins, from rough running to short circuits.

If you're looking at a car from this period, consider the wiring harness a mandatory inspection point. Many have been replaced by now, but it's crucial to confirm.

Another common issue, particularly on the six-cylinder M103 and M104 engines, is head gasket failure. The primary symptom is oil leaking externally from the front passenger-side corner of the engine. In more severe cases, oil can mix with coolant, creating a milky substance in the coolant reservoir or on the oil cap. Catching this early can prevent catastrophic engine damage.

Less critical but still common are oil leaks from the valve cover gasket and timing chain cover. These are relatively simple fixes that can prevent a messy engine bay and oil drips on your driveway.

A clean engine bay makes spotting new oil leaks much easier.

A Pane Problem

The coupe models (C124) have a specific issue to watch for: rear window delamination. The layers of glass in the rear windscreen can begin to separate around the edges, creating a milky or bubbly appearance. This is purely a cosmetic issue and doesn't cause leaks, but it can be unsightly. Unfortunately, the only real fix is to replace the entire rear window, which can be costly.

Maintenance Schedules

Building a Maintenance Rhythm

A well-maintained W124 is a reliable one. Unlike modern cars that might display a service reminder, the W124 relies on its owner to keep track of maintenance. Sticking to a consistent schedule is the best way to ensure your car performs as it should and avoids common pitfalls like the head gasket failures and oil leaks mentioned previously.

The foundation of any maintenance plan is the engine oil and filter change. Clean oil is the lifeblood of your engine, lubricating moving parts and carrying away heat and contaminants. For petrol engines like the M102, M103, M104, and M119, a good rule of thumb is to change the oil and filter every 5,000 miles / 8,000 km’s, or at least once a year, regardless of mileage.

Diesel engines, such as the OM601, OM602, and OM603, work under different conditions. Their oil often gets dirtier faster due to soot. For these models, an oil and filter change every 3,000 to 5,000 miles is a safer interval to protect the engine's longevity.

Essential Fluid Care

Beyond engine oil, other fluids are working hard to keep your W124 running smoothly. Coolant, or antifreeze, prevents the engine from overheating and protects the cooling system from corrosion. It should be completely flushed and replaced every two to three years. Using the correct type of Mercedes specific coolant is critical to avoid damaging seals and metal components.

Regular fluid checks are a cornerstone of preventative maintenance.

Brake fluid is hygroscopic, meaning it absorbs moisture from the air over time. This water can lower the fluid's boiling point, leading to reduced braking performance, and can also cause corrosion in the brake lines and calipers. For safety, plan to flush and replace the brake fluid every two years.

Don't forget the power steering fluid. While it doesn't have a strict replacement interval like brake fluid, it's wise to inspect it during every oil change. If the fluid looks dark or dirty, it's a good idea to replace it. A full flush isn't always necessary; often, you can use a turkey baster to remove old fluid from the reservoir and top it off with fresh fluid.

Ignition and Timing

For gasoline models, spark plugs are key to efficient combustion. Worn plugs can cause poor fuel economy, rough idling, and hesitation during acceleration. They should be inspected annually and replaced every 30,000 miles to ensure a strong, consistent spark.

The timing chain is one of the most critical components in your engine, synchronizing the crankshaft and camshafts. While the W124's timing chains are robust, they aren't meant to last forever. There's no fixed replacement mileage, but a thorough inspection is recommended around the 100,000-mile mark.

Listen for a rattling noise from the front of the engine, especially on cold starts, as this is a classic sign of a stretched chain or worn guide rails. Addressing this proactively can prevent catastrophic engine failure.

Item Petrol Engines Interval Diesel Engines Interval
Oil & Filter Change 5,000 miles / 8,000 kms 3,000 - 5,000 miles
Coolant Replacement Every 2-3 years Every 2-3 years
Spark Plugs Replace every 30,000 miles / 50,000 kms N/A
Brake Fluid Replace every 2 years Replace every 2 years
Power Steering Fluid Inspect level at each oil change Inspect at each oil change


Following these guidelines will form a strong foundation for your W124's care. Regular, scheduled maintenance is the difference between a classic car that runs reliably and one that

Preventive Maintenance Strategies

Fighting Rust Proactively

Your W124's undercarriage lives a tough life, constantly exposed to moisture, road salt, and grime. Over time, this buildup traps water against the metal, creating a perfect environment for rust. As you know from previous articles, areas like jacking points and spring perches are especially vulnerable.

A proactive approach is your best defense. Regular, thorough cleaning of the undercarriage is non-negotiable, especially after winter or in wet climates. This isn't just a quick spray with a hose. You need to get underneath the car with a pressure washer to blast away accumulated dirt from every nook and cranny. Pay special attention to the wheel wells, the areas behind the plastic cladding, and the subframe mounts.

A clean undercarriage allows you to spot rust and leaks before they become major problems.

After washing, let the car dry completely. Then, inspect these areas with a good flashlight. Look for any bubbling paint or surface corrosion. If you catch it early, you can treat the spot with a rust converter and a coat of underbody sealant to stop it from spreading.

Spotting Electrical Gremlins

The biodegradable wiring harness used in later W124 models is a well-known weak point. The insulation becomes brittle with age and heat, eventually cracking and exposing the wires. This can lead to a host of perplexing electrical issues.

The key is to catch the degradation before it causes a major failure. You don't need to be an electrician to do a basic inspection. Open the hood and carefully examine the wiring that's visible around the engine. Look at the wires going to the throttle body, ignition coils, and sensors.

Look for insulation that is flaking off, cracking when gently bent, or feels hard and brittle instead of pliable. These are clear signs the harness is on its way out.

Also, pay attention to your car's behavior. Intermittent problems, like a rough idle that comes and goes, flickering dashboard lights, or gauges that behave erratically, can often be traced back to a failing harness. If you notice these symptoms, a visual inspection is the first logical step.

The Right Parts for the Job

When it's time to replace a part, you have a choice to make: original equipment manufacturer (OEM), high-quality aftermarket, or the cheapest option available. For a car like the W124, built to a high engineering standard, this choice is critical.

OEM parts are made by the same company that supplied Mercedes-Benz when the car was built. They guarantee a perfect fit and the intended performance. High-quality aftermarket parts from reputable brands can also be an excellent choice, sometimes even improving on the original design. Cheap, unbranded parts, however, are a gamble. They might fit poorly, fail prematurely, and even cause damage to other components.

Using quality components is crucial for complex systems like the engine's valve train.

Think of it like this: a cheap water pump might save you $50 today, but if it fails and causes the engine to overheat, it could cost you thousands in head gasket repairs. Investing in quality parts is an investment in your car's reliability and longevity.

Suspension and Leaks

A W124's ride quality is one of its defining features. Maintaining it requires regular inspection of the suspension components. When you have the car in the air for an oil change or undercarriage cleaning, take a few extra minutes to look things over.

Check the rubber bushings for cracks or perishing. Look at the ball joints and tie rod ends for torn rubber boots. Examine the shocks for any signs of fluid leakage. These components wear out gradually, so you might not notice the slow degradation in handling and comfort. Catching them early prevents one failed part from putting extra stress on others.

Similarly, be vigilant about small fluid leaks. A few drops of oil on the garage floor might seem minor, but they are an early warning. The most common sources are valve cover gaskets and timing cover seals. Addressing a small seep is a relatively simple job. Ignoring it can lead to low fluid levels, a messy engine bay that hides other problems, and eventually, a much larger repair bill. A quick look under the car and in the engine bay once a week can save you a lot of trouble.

Taking these proactive steps—keeping it clean, inspecting it regularly, and using the right parts—will help ensure your W124 remains the reliable, enjoyable car it was designed to be.

Sourcing Quality Parts

The Part Hunt Begins with Continental.  (We’ve been doing this since 1974!)

Using the right parts is critical for keeping your W124 running smoothly. Unlike a modern car where you might just head to the dealer, owning a classic means you'll be navigating a world of different part types and sources. The quality of the components you choose directly impacts your car's reliability, performance, and safety. Let's break down the main categories you'll encounter.

OE - Original Equipment

Parts that have the Mercedes Benz logo and part number on the box and typically purchased through the Mercedes Benz dealer network.  Continental has a longstanding relationship with local and Canada-Wide Mercedes-Benz dealers ensuring your receive original parts and great pricing

OEM - Original Equipment Manufacturer

Often confused with OE!  Parts manufactured by the same company that built them for Mercedes-Benz.   The parts box will show the name and part number of the manufacturer

OES - Original Equipment Supplier

Often confused with OEM!  These parts manufacturers make parts for Vehicle brands like Mercedes-Benz or others, but may not have been the manufacturer of the specific part you are replacing.  Example: they can supply a quality water pump, but may not have originally made it and supplied it for your vehicle.   OES manufacturers are typically high quality, but our experience can provide you with further recommendations

Aftermarket 

This is where it can get confusing.  From knock-off no name brand all the way to improved upgrade products that can be better than OE or OEM!   Continental can steer you towards the best parts from the aftermarket world that meet your budget or high performance needs.


 

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